
AW 609 TILTROTOR
DESIGN OF A RETROFIT SOLUTION FOR AN EXISTING FUSELAGE
TO INTEGRATE A WIDER CABIN DOOR

MAIN ACTIVITIES (CABIN RETROFIT FOR CLAM-SHELL DOOR)
Definition of
a new structure arrangement considering existing parts
Detail design for manufacturing
Repair solutions
for the Composite Skin
Stress Analysis including F&DT
PERIOD
2013 - Ongoing
LOCATION
Italy (Focal Point) and Portugal (Core team)
FEASIBILITY STUDIES

KEEL BEAM
Weight reduction Study
-
Machining optimization analysis
-
Composite keel beam concept & analysis validation

FUSELAGE SKIN
Feasibility studies for serial production industralization
-
Skin co-cured stringers: design concept and analysis validation of the use of omega shape stringers in centre and rear fuselage skins, as alternative to the current j-shape
-
Rear fuselage stringer reduction analysis
-
New splicing concept between the rear fuselage crown skin and the lateral skins

TAIL
Weight reduction study
-
Aft spar & rear bulkhead integration - composite concept & analysis validation
AW 101

SAR; VIP; CSAR, VARIANTS
MAIN RTR ROTATING CONTROL
-
FE stress analysis
-
FEM model validation through flight test measurements
REAR FUSELAGE
-
Reverse engineering
-
3D data capture
ICE & SNOW DETECTION SYSTEM
-
Design and development
-
Studies and schemes for a multi variant version
STARBOARD SLIDING CARGO DOOR
-
Kinnematics study
-
3D data capture
SLIDING DOOR & WINDOW
-
Design and development of a solution to adapt a fix utility door & window into a sliding door & window for sar configuration
ARMOURED FLOOR
-
Ballistic floor design and development
-
Client customization
NORWAY & DENMARK
DESIGN KIT INSTALLATION
(Mid Life Upgrade Mod - Customization)
AW 159 WILDCAT

COCKPIT DOOR HOLD OPEN DEVICE
-
Design kit installation
-
Mechanisms development
-
Stress analysis - hand calculations
HAVM SYSTEM INSTALLATION
-
Design kit installation
AW 169

INTERIOR CUSTOMIZATION
-
Design kit installation
-
FE stress analysis
LIFE-RAFT ON SPONSON KIT
-
Design kit installation
-
FE stress analysis
FLIR KIT
-
Design kit installation
-
FE stress analysis
MISSION CONSOLE KIT
-
Design kit installation
-
FE stress analysis
AW 189

FBW AVIONICS SUPPORTS
-
Define all necessary structure provisions and supports for the installation of the fbw avionics on the fuselage, comprising:
- Pfcc1 – lhs nose avionic bay
- Pfcc2/adahrs/auxiliary battery – rhs nose avionic bay
- Pfcc3 – tail cone structure
- Bfcc – under pilot seat cockpit floor
- Emc shielding protection – baggage bay
- Co-pilot pedal offset
- Connectors breakers
- Circuit breaker panel – avionics cabinet
- Psb and pfs – floor structure
-
FE stress analysis
SIDE ARM CONTROLLER SUPPORT
-
Development from conceptual design to prototyping and testing of an adjustable (sliding and tilting) support for the pilot fly by wire joystick
-
Fe stress analysis
-
Pilot seat modifications to integrate sac system
TAIL CONE & TAIL PLANE
-
Sizing and optimization through FE stress analysis
LYNX MK9A

ANTENNA TCAS INSTALLATION
-
Design kit installation
-
Stress analysis - hand calculations